SewGlo™ Connection Guide

How to Make a SewGlo Connection

SewGlo is a unique electroluminescent (EL) wire designed for seamless integration into fabrics, making it an ideal lighting solution for apparel, costumes, and creative projects. In this guide, we’ll walk you through the process of making a proper SewGlo connection so you can get the best performance from your SewGlo thread.

Watch the Step-by-Step Video

For a detailed visual demonstration, check out our instructional video:

Materials Needed

Before getting started, gather the following tools and materials:

  • SewGlo Thread/Wire

  • EL Wire Connector Kit

  • Soldering Iron & Solder

  • Heat Shrink Tubing

  • Wire Strippers

  • Power Inverter (Compatible with EL Wire)

Step-by-Step Instructions

Step 1: Prepare the SewGlo Wire

  1. Cut your SewGlo wire to the desired length.

  2. Strip about ½ inch (12mm) of the outer phosphor coating to expose the inner core wires. In order to expose the conductors, let it sit in alcohol for about 1-2 minutes. 

  3. Carefully separate the two fine angel hair wires from the central core. Newer versions of this angel hair wires are a fibrous structure. 

Step 2: Attach the Connector

  1. Twist the two fine angel hair wires together.

  2. Wrap the twisted wires around the connector tab for a secure connection.

  3. Take the central core wire and insert it into the opposite side of the connector.

  4. Solder the connections in place to ensure a strong electrical connection.

Step 3: Insulate the Connection

  1. Slide a piece of heat shrink tubing over the connection before applying heat.

  2. Use a heat gun to shrink the tubing, securing the wires.

  3. For added protection, wrap electrical tape around the tubing.

Step 4: Connect to the Inverter

  1. Plug the completed SewGlo connection into your EL wire inverter.

  2. Turn on the inverter to test the connection and ensure the wire illuminates correctly.

Troubleshooting Tips

  • No Light? Check that all wires are securely soldered and insulated properly.

  • Flickering Wire? Ensure that the angel hair wires and core wire are making good contact with the connector.

  • Dim Lighting? Make sure you’re using the correct power inverter for your length of SewGlo wire.

By following these steps, you’ll create a durable and efficient connection for your SewGlo EL wire, ensuring a bright and long-lasting glow. For more guidance, don’t forget to watch the full video tutorial here. Happy sewing and glowing!

If you would like to download a copy, download here.