VynEL™ Wearable Lighting Design Guide

Welcome to the Future of Wearable Lighting

VynEL™ lighting technology is revolutionizing illumination by offering flexibility, durability, and unmatched customization. This guide provides insights into how VynEL™ works, its key design considerations, and best practices for integrating it into your next project.

Understanding VynEL™ Technology

What is VynEL™?

VynEL™ is an advanced evolution of Electroluminescent (EL) lighting. Unlike traditional EL panels, VynEL™ is significantly brighter, highly flexible, and can be customized for a variety of applications, including:

  • Stage performances

  • Safety and athletic gear

  • Automotive and aerospace

  • Outdoor products

  • Advertising and branding

How is VynEL™ Made?

VynEL™ panels are created through a specialized printing process, allowing for custom shapes, sizes, and designs. The maximum panel size is 31” x 64” (78x163cm), though most wearable applications use panels around 1 square foot (1000cm²) or smaller.

Key Design Considerations

Power & Efficiency

  • VynEL™ requires an inverter to function properly. A custom-tuned inverter is recommended for optimal performance and energy efficiency.

  • Power consumption varies with panel size, typically 5-15mA per square inch (6.5cm²).

  • Larger illuminated areas require more power and larger batteries, which is a key factor for wearables.

Brightness & Use Cases

  • VynEL™ emits light at 250-400 cd/m², making it 2-4 times brighter than standard EL panels.

  • Ideal for safety applications, fashion, and event lighting.

  • Not designed to compete with high-output LED lighting or daylight applications.

Durability & Safety

  • Panels are sealed using proprietary materials for enhanced flexibility and protection.

  • Recommended for heat bonding onto fabrics for maximum durability and seamless integration.

  • Ripcord™ waterproof cabling ensures reliable connections in outdoor and high-movement applications.

Customization & Integration

Size & Shape

  • VynEL™ panels can be cut into unique shapes, including logos and intricate patterns.

  • Non-illuminated areas can be masked for selective lighting effects.

Color Options

  • VynEL™ naturally emits vibrant blue or white light.

  • Custom colors are achieved using filters or printed overlays.

  • Brightness varies by color, with blue-based phosphors emitting the highest output.

Flexibility & Application Types

  • Available in thicknesses from 0.25mm to 1.6mm, categorized as:

    • VynEL™ Flow (0.25-0.5mm) – Ideal for lightweight garments.

    • VynEL™ HD (0.5-0.8mm) – Suitable for jackets, shoes, and bags.

    • VynEL™ Splash (1-1.6mm) – Designed for rugged, waterproof applications like life jackets and outdoor gear.

Installation Methods

  • Heat Bonding: Best for apparel and textiles, offering a flexible and seamless attachment.

  • Sewing: Provides a secure hold but slightly reduces flexibility.

  • Adhesives: Suitable for automotive and hard surface applications.

Connection & Power Options

Connector Choices

  • Hardwired – Ideal for permanent installations.

  • Detachable Connectors – Recommended for garments requiring battery removal for washing or maintenance.

  • Waterproof Connectors – Essential for outdoor and performance applications.

Inverter Selection

  • Off-the-shelf inverters work for prototyping but may cause increased power consumption and noise.

  • Custom inverters ensure optimal brightness, energy efficiency, and longevity.

Final Thoughts & Next Steps

VynEL™ lighting is a game-changer for wearable and specialty illumination. Whether you're designing a high-tech jacket, a safety-enhancing backpack, or a unique brand activation, VynEL™ offers unmatched versatility and customization.

For assistance with custom designs or technical support, contact us at info@ellumiglow.com or call 877.615.6556. If you are looking to download a copy of this guide, click here. 

Visit our VynEL Lighting page to explore more about this cutting-edge technology.